Level 2 EV Home Charger: Electrical Wiring
(North America)


Canada/USA residential voltage is 120-240 volts.
Condominium/Commercial/industrial buildings voltage is 120-208 volts.
Consult local electrical codes for local requirements.
For Condos - it is more cost effective in the long term to deploy EV CMS (EV Charging Management Software).

Table 1: Level 2 EV-Chargers (EVSE = Electrical Vehicle Service Equipment)

Circuit Breaker Size


Copper wire size 

Charging Current  

@208 volts 

@240 volts

100 amp


#2 (75°C rating)

80 amp

16.6 kW

19.2 kW

60 amp

Tesla 3/Y, VW ID4

#4

48 amp

10 kW

11.5 kW

50 amp

Campground 50A

#6

40 amp

8.3 kW

9.6 kW

40 amp

Std. Electric Range  

#8

32 amp

6.6 kW

7.7 kW

30 amp

Cloth Dryer

#10

24 amp

5 kW

5.7 kW

20 amp


#12

16 amp

3.3 kW

3.8 kW


Continuous load such as EV charging should/must only draw up to 80% of the circuit breaker's rating (to avoid overheating and circuit breaker tripping).

Public chargers today are ≈ 6.6 kW.

Sun Country SCH100 (Enphase.com) can deliver 80A (19 kW @ 240 volts) and they are typically found at rest areas along highways.

Power ≈ Current x Voltage. For example, 32 A x 208V ≈ 6656 W, or 6.6 kW

DC chargers have much higher power ratings than Level 2 AC chargers.
DC charger power can be 25 kW, 50 kW, 75 kW, 100 kW, 150 kW, 250 kW, 350 kW or higher.
Newer EV equipped with 800V battery pack can take full advantage of the high-power DC chargers (>250kW).
Legacy EV battery packs are 400V.

EVSV manufacturers and modern campgrounds are converging on the NEMA type 14-50 plug and receptacle.

Special case: Enphase LCS20P comes with NEMA 14-30 plug, which is compatible with electric cloth dryers.

Hardwired EVSE installations eliminates the need for plug and receptacle.

For EV owners doing road trips:

PlugShare: Find the locations of charging stations, what type (DC or level 2) of chargers, plug type, power level, and how many chargers at each location.
Sometimes PlugShare can indicate how many of the charging stations are not broken or available for use.
https://plugshare.com

ABRP: For pre-trip and incident planning.
https://abetterrouteplanner.com